Advanced Surface Engineering

PlasmaOx Technologies

Smart functional ceramic surfaces for Energy, Water and Advanced Manufacturing.

Corrosion, biofouling and wear silently drain industrial value every year. PlasmaOx provides advanced Plasma Electrolytic Oxidation ceramic coatings that protect critical components across energy, water treatment, aerospace, defence, marine, medical, and industrial sectors.

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Core Materials

Substrates We Enhance

PlasmaOx PEO technology transforms the surface of light alloys into high-performance ceramic coatings.

Al
13Aluminium

Aluminium

Seawater-exposed pumps, structures and heat-exchange components — protected against pitting corrosion, cavitation and wear by a dense ceramic oxide layer.

Mg
12Magnesium

Magnesium

The lightest structural metal, including alloys such as AZ91 — given ceramic-grade corrosion and wear protection for demanding energy and mobility applications.

Ti
22Titanium

Titanium

High-value titanium components, including additively manufactured parts and novel alloys — enhanced with biocompatible, corrosion-resistant ceramic surfaces.

Why PlasmaOx

Performance Beyond Limits

Every PlasmaOx coating is engineered to deliver exceptional mechanical, chemical, and thermal performance.

Corrosion & Biofouling Resistance

Dense ceramic oxide layers resist pitting, seawater corrosion and biofouling in desalination, marine and humid industrial service.

Wear & Cavitation Resistance

Surface hardness of 900–2000 HV protects rotating and high-friction components against wear, erosion and cavitation.

Thermal Stability

Ceramic coatings withstand high temperatures and thermal shock where hard anodising and plasma-spray layers fail.

Dielectric Strength

Dielectric strength of 40–50 kV/mm — well beyond hard anodising — for electrical insulation and high-voltage components.

Complex Geometries & Lightweighting

Grows uniformly on complex shapes and light alloys, enabling aluminium, magnesium and titanium to replace heavier steel.

Eco-Friendly Chemistry

A low-temperature (20–30°C) alkaline process — no aggressive acids, chromates or hazardous heavy metals, and no complex pretreatment.

~$2.5T
Lost Yearly to Corrosion
3–5×
Longer Asset Life
900–2000
HV Ceramic Hardness
20–30°C
Eco Process Temperature

Ready to enhance your components?

Speak with our surface engineering team about your specific requirements.

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